Compare the EMAGE Grid 2.0 solution against conventional hardware across capacity, land, cost and carbon.
EMAGE Grid 2.0 pairs two composite components — the CICA insulated cross-arm and the HTLS composite-core conductor. Together they take a whole-of-line approach, moving more power over less land, with streamlined approvals and lower whole-life cost.
A compact cross-arm and a higher-rated composite-core conductor lift capacity up to 2× on new lines and 3–3.5× on voltage uprates.
Around 20% narrower easement and shorter towers mean smaller biodiversity offsets, easier permitting and happier landowners.
Less steel per MW, maintenance-free composites and roughly 40% lower opex drive down the true cost per megawatt delivered.
Because insulation, mechanical support and durability come from the composite materials themselves, safety and maintenance outcomes are designed into Grid 2.0 from the outset — not managed around a conventional design after the fact.
The composite insulated cross-arm delivers insulation and support in one maintenance-free part. The external-insulation failures behind many grid faults are removed at source, not inspected for.
Hydrophobic composites resist pollution, ice, rain and wind-deflection flashover — cutting fault and fire-start risk that porcelain and glass insulators are prone to.
Maintenance-free, >40-year components mean far fewer inspections, live-line interventions and planned outages — lowering worker exposure and network downtime across the asset life.
Tell us who you are and a few project details. We'll show the headline benefits versus conventional transmission hardware — with a plain-English explanation behind every number.
Common questions about EMAGE's Grid 2.0 composite cross-arm and conductor solutions. Add or edit answers as your team refines them.
Yes — this is proven, in-service technology, not a prototype. EMAGE's Grid 2.0 hardware has been in service since 2016, at voltages up to 1000 kV. The composite-core conductor is deployed on 185,000+ km of line across 1,350+ projects and 300+ utilities worldwide, and the CICA insulated cross-arm is in service on major transmission projects across five continents:
These span 132 kV lattice retrofits through to ±800 kV UHVDC and 1000 kV UHVAC greenfield lines — including the 1000 kV Ximeng–Shengli line. As the Australian face of Shemar Power Engineering, EMAGE can provide the full deployment record and field references on request.
Yes. CICA composite insulated cross-arms and HTLS composite-core conductors are designed, tested and manufactured to the relevant Australian and international standards for transmission hardware — including type-testing to AS/NZS 7000 (the Australian overhead-line design standard) covering the composite cross-arm, structures and conductor — with supporting type-test and certification documentation.
EMAGE can provide the specific standards-compliance evidence and test reports a network business or certifier requires to approve the hardware for your project.
Yes. Grid 2.0 is well suited to Australian conditions — extreme heat, high UV, bushfire risk, coastal salt and pollution, and long remote spans — and is engineered to the relevant Australian standards.
Bushfire mitigation. Bushfire resilience is a core benefit of the composite design:
Australia-specific fit. The compact, lightweight composite hardware suits long spans and difficult access in remote and Renewable Energy Zone (REZ) corridors, performs under high UV and coastal salt exposure, and is supported by type-testing to AS/NZS 7000 and network-specific requirements. EMAGE can tailor a configuration to your network's bushfire-overlay and design-condition requirements.
If a transmission project may cross or border your land, you can ask the proponent (the developer or network business) to assess EMAGE Grid 2.0 as part of their design and route options. Practical steps:
You can also use the calculator above to estimate the land and vegetation difference for a line like the one proposed, then take those figures into the conversation.
Grid 2.0 is EMAGE's next-generation transmission hardware built around two products: the CICA composite insulated cross-arm and an HTLS composite-core conductor. Insulation, mechanical support and durability come from the composite materials themselves, so a single maintenance-free part replaces the conventional arm-plus-insulator assembly and lets you move more power over a narrower, shorter corridor.
Typical uplift is up to roughly 2× on new (greenfield) lines and 3–3.5× on voltage uprates of existing corridors, driven by the higher-rated composite-core conductor and the compact cross-arm geometry. The calculator lets you model your own capacity multiple in the advanced settings — the figures shown are indicative ranges, not a design guarantee.
The compact insulated cross-arm safely brings conductors closer together, typically reducing right-of-way width by around 19–22%. A narrower easement means less land to acquire, less native vegetation cleared, smaller biodiversity offsets, easier environmental permitting and fewer affected landowners.
Yes. Grid 2.0 is applied across three scenarios:
Select your scenario at the top of the calculator to see the relevant comparison.
Hydrophobic composites resist pollution, ice, rain and wind-deflection flashover — cutting the fault and fire-start risk that porcelain and glass insulators are prone to. Because the cross-arm provides insulation and support in one part, the external-insulation failures behind many grid faults are removed at source rather than inspected for.
The composite components are maintenance-free with a design life of over 40 years, meaning far fewer inspections, live-line interventions and planned outages. Combined with less steel per MW, this typically drives operating costs down by around 40% and lowers the true cost per megawatt delivered over the asset life.
Yes. Wind is a primary design driver for conductor swing (blowout), structure loading and required clearances. You can now set a site wind speed in the calculator's advanced settings to sensitivity-test how conditions at your location affect the comparison. Detailed structural verification against the relevant loading standard is carried out during engineering — the calculator figure is for indicative screening only.
They are high-level, order-of-magnitude estimates based on typical transmission parameters and published Grid 2.0 performance ranges. They are intended to illustrate potential value and prioritise a conversation — not to serve as a design, quotation or commitment. Every result should be confirmed by project-specific engineering.
Enter your project details in the calculator and request the results, or book a technical session with the EMAGE team. We can then run a tailored assessment against your actual line parameters, standards and site conditions.
Talk to the EMAGE engineering team about your specific line, voltage and site conditions.
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