Understand how EMAGE's Grid 2.0 solution can benefit your project.

Compare the EMAGE Grid 2.0 solution against conventional hardware across capacity, land, cost and carbon.

2–3.5×
more capacity per corridor
−22%
narrower right-of-way
−40%
lifetime maintenance
>40 yr
maintenance-free life
Why Grid 2.0

Two components, one solution — benefits across the whole line

EMAGE Grid 2.0 pairs two composite components — the CICA insulated cross-arm and the HTLS composite-core conductor. Together they take a whole-of-line approach, moving more power over less land, with streamlined approvals and lower whole-life cost.

EMAGE CICA composite insulated cross-arm
CICA insulated cross-arm — insulation and mechanical support delivered in a single maintenance-free composite part, letting conductors sit closer together for a compact, narrower corridor.
EMAGE HTLS composite-core conductor
HTLS composite-core conductor — a high-temperature, low-sag conductor that carries substantially more power per circuit without taller structures.

More power, same corridor

A compact cross-arm and a higher-rated composite-core conductor lift capacity up to 2× on new lines and 3–3.5× on voltage uprates.

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Less land & vegetation

Around 20% narrower easement and shorter towers mean smaller biodiversity offsets, easier permitting and happier landowners.

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Lower whole-life cost

Less steel per MW, maintenance-free composites and roughly 40% lower opex drive down the true cost per megawatt delivered.

Safety & reliability

Risk mitigation baked in, not bolted on

Because insulation, mechanical support and durability come from the composite materials themselves, safety and maintenance outcomes are designed into Grid 2.0 from the outset — not managed around a conventional design after the fact.

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Failure modes engineered out

The composite insulated cross-arm delivers insulation and support in one maintenance-free part. The external-insulation failures behind many grid faults are removed at source, not inspected for.

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Flashover & bushfire resilient

Hydrophobic composites resist pollution, ice, rain and wind-deflection flashover — cutting fault and fire-start risk that porcelain and glass insulators are prone to.

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Fewer crews, fewer outages

Maintenance-free, >40-year components mean far fewer inspections, live-line interventions and planned outages — lowering worker exposure and network downtime across the asset life.

Interactive tool

Understand the benefits for your project

Tell us who you are and a few project details. We'll show the headline benefits versus conventional transmission hardware — with a plain-English explanation behind every number.

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Your project

Conductor & rating Using defaults
Structures Using defaults
Site conditions (optional) Using defaults
Indicative conductor-blowout allowance above a ~20 m/s baseline. Higher wind widens the required easement for a conventional line more than for the braced Grid 2.0 cross-arm, which restrains swing. Screening only — not a structural loading check.
Land & environment Using defaults
Costs Using defaults
EMAGE Grid 2.0 performance Using defaults
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Your indicative results

Transmission corridor comparison

Most relevant to you
💡 Hover over any benefit below for more information

Energy impact

capacity & network throughput
🌿

Environmental impact

land, vegetation & footprint
$

Financial impact

capital, cost per MW & lifetime
EMAGE Grid 2.0 Conventional approach Vegetation retained
See the real EMAGE engineering comparison (400 kV example) EMAGE tower and ROW comparison

How these numbers are calculated (assumptions)
    Indicative only. Figures are high-level estimates based on typical transmission parameters and published EMAGE Grid 2.0 performance ranges (ROW −19% to −22%; capacity ~2× current uprate, 3–3.5× voltage uprate; OPEX −40%). They illustrate order-of-magnitude benefits and are not a design, quotation, or guarantee. Actual outcomes depend on site conditions, standards, loading and detailed engineering. Reference illustrations © EMAGE Group (400 kV example).
    Support

    Frequently asked questions

    Common questions about EMAGE's Grid 2.0 composite cross-arm and conductor solutions. Add or edit answers as your team refines them.

    Has this technology already been deployed?

    Yes — this is proven, in-service technology, not a prototype. EMAGE's Grid 2.0 hardware has been in service since 2016, at voltages up to 1000 kV. The composite-core conductor is deployed on 185,000+ km of line across 1,350+ projects and 300+ utilities worldwide, and the CICA insulated cross-arm is in service on major transmission projects across five continents:

    United Kingdom — 275→400 kV upgrade
    United KingdomNational Grid · 2026275→400 kV upgrade
    Chile — 500 kV retrofit
    ChileTranselec · 2022500 kV retrofit
    Spain — 220 kV retrofit
    SpainCanary · 2022220 kV retrofit
    Canada — 240 kV retrofit
    CanadaAltaLink · 2021240 kV retrofit
    India — 132 kV lattice retrofit
    India2019132 kV lattice retrofit
    United Kingdom — 400 kV greenfield T-pylon
    United KingdomNational Grid · 2021400 kV greenfield T-pylon
    Brazil — 345 kV greenfield BOT
    Brazil2026345 kV greenfield BOT
    China — ±800 kV UHVDC greenfield
    China2015±800 kV UHVDC greenfield
    China — 750 kV Northwest II
    China2018750 kV Northwest II
    China — 1000 kV UHVAC Ximeng–Shengli
    China20191000 kV UHVAC Ximeng–Shengli

    These span 132 kV lattice retrofits through to ±800 kV UHVDC and 1000 kV UHVAC greenfield lines — including the 1000 kV Ximeng–Shengli line. As the Australian face of Shemar Power Engineering, EMAGE can provide the full deployment record and field references on request.

    Are these products approved for use in Australia?

    Yes. CICA composite insulated cross-arms and HTLS composite-core conductors are designed, tested and manufactured to the relevant Australian and international standards for transmission hardware — including type-testing to AS/NZS 7000 (the Australian overhead-line design standard) covering the composite cross-arm, structures and conductor — with supporting type-test and certification documentation.

    EMAGE can provide the specific standards-compliance evidence and test reports a network business or certifier requires to approve the hardware for your project.

    Is the Grid 2.0 solution appropriate for the Australian environment?

    Yes. Grid 2.0 is well suited to Australian conditions — extreme heat, high UV, bushfire risk, coastal salt and pollution, and long remote spans — and is engineered to the relevant Australian standards.

    Bushfire mitigation. Bushfire resilience is a core benefit of the composite design:

    • Fewer fire-start sources. Hydrophobic composite insulation resists pollution, salt and wind-driven flashover — removing an external-insulation fault path that can arc and ignite vegetation, which porcelain and glass insulators are prone to.
    • Clearances hold in extreme heat. The HTLS low-sag conductor keeps its height under high load and high ambient temperatures, maintaining conductor-to-ground and conductor-to-vegetation clearances on the hot, high-demand days when fire risk peaks.
    • Less work in the landscape. Maintenance-free, >40-year composite components mean far fewer live-line interventions and inspections — reducing crew activity and vehicle movements in high-risk corridors during fire season.
    • Narrower, better-managed corridors. A ~20% narrower easement and lower towers reduce the vegetation interface to manage along the line.

    Australia-specific fit. The compact, lightweight composite hardware suits long spans and difficult access in remote and Renewable Energy Zone (REZ) corridors, performs under high UV and coastal salt exposure, and is supported by type-testing to AS/NZS 7000 and network-specific requirements. EMAGE can tailor a configuration to your network's bushfire-overlay and design-condition requirements.

    I'm a landowner or community member — how can I ask the developer to consider CICA for a project affecting my land?

    If a transmission project may cross or border your land, you can ask the proponent (the developer or network business) to assess EMAGE Grid 2.0 as part of their design and route options. Practical steps:

    • Raise it during the project's community consultation or environmental assessment submission period, pointing to the narrower easement and lower, less intrusive towers that CICA enables.
    • Ask the proponent directly whether a compact composite cross-arm option has been assessed for the section near your property — and how it changes easement width and vegetation clearing.
    • Contact the EMAGE team; we can provide information and an indicative comparison you can share with the proponent, your neighbours or a community group.

    You can also use the calculator above to estimate the land and vegetation difference for a line like the one proposed, then take those figures into the conversation.

    What exactly is EMAGE Grid 2.0?

    Grid 2.0 is EMAGE's next-generation transmission hardware built around two products: the CICA composite insulated cross-arm and an HTLS composite-core conductor. Insulation, mechanical support and durability come from the composite materials themselves, so a single maintenance-free part replaces the conventional arm-plus-insulator assembly and lets you move more power over a narrower, shorter corridor.

    How much more capacity can it deliver?

    Typical uplift is up to roughly 2× on new (greenfield) lines and 3–3.5× on voltage uprates of existing corridors, driven by the higher-rated composite-core conductor and the compact cross-arm geometry. The calculator lets you model your own capacity multiple in the advanced settings — the figures shown are indicative ranges, not a design guarantee.

    How much narrower is the easement / right-of-way?

    The compact insulated cross-arm safely brings conductors closer together, typically reducing right-of-way width by around 19–22%. A narrower easement means less land to acquire, less native vegetation cleared, smaller biodiversity offsets, easier environmental permitting and fewer affected landowners.

    Is it suitable for new lines, uprates and refurbishments?

    Yes. Grid 2.0 is applied across three scenarios:

    • Greenfield — new lines designed compact from the outset.
    • Current uprate — re-conductoring an existing line at the same voltage for more capacity.
    • Voltage uprate — lifting an existing corridor to a higher voltage class.

    Select your scenario at the top of the calculator to see the relevant comparison.

    How does it improve safety and bushfire resilience?

    Hydrophobic composites resist pollution, ice, rain and wind-deflection flashover — cutting the fault and fire-start risk that porcelain and glass insulators are prone to. Because the cross-arm provides insulation and support in one part, the external-insulation failures behind many grid faults are removed at source rather than inspected for.

    What are the maintenance and whole-of-life cost benefits?

    The composite components are maintenance-free with a design life of over 40 years, meaning far fewer inspections, live-line interventions and planned outages. Combined with less steel per MW, this typically drives operating costs down by around 40% and lowers the true cost per megawatt delivered over the asset life.

    How wind is handled — does the design account for wind loading?

    Yes. Wind is a primary design driver for conductor swing (blowout), structure loading and required clearances. You can now set a site wind speed in the calculator's advanced settings to sensitivity-test how conditions at your location affect the comparison. Detailed structural verification against the relevant loading standard is carried out during engineering — the calculator figure is for indicative screening only.

    How accurate are the calculator's numbers?

    They are high-level, order-of-magnitude estimates based on typical transmission parameters and published Grid 2.0 performance ranges. They are intended to illustrate potential value and prioritise a conversation — not to serve as a design, quotation or commitment. Every result should be confirmed by project-specific engineering.

    How do I get a detailed, project-specific assessment?

    Enter your project details in the calculator and request the results, or book a technical session with the EMAGE team. We can then run a tailored assessment against your actual line parameters, standards and site conditions.

    Still have a question?

    Talk to the EMAGE engineering team about your specific line, voltage and site conditions.

    Go to the calculator